top of page
Search

When the Engine Is Right — but the Buyer Is Wrong (True Horror Stories From the Used Excavator World)

  • Writer: RALPH COPE
    RALPH COPE
  • 7 hours ago
  • 3 min read

Most engine failures don’t happen because the engine was bad.


They happen because the engine and the buyer never belonged together.


At Vikfin, we see the aftermath weekly: machines parked, tempers flaring, money gone—and the same sentence every time:

“But everyone said this was a good engine…”

It probably was.Just not for you.

These are real-world horror stories—not to scare you, but to save you.


Horror Story #1: The Owner-Operator vs the CAT Brain


The Setup

  • Buyer: Solo owner-operator

  • Machine: CAT excavator

  • Engine: CAT with advanced ECU controls

  • Hours: 8,200


On paper? Perfect.


The Reality


Three months in:

  • Random derates

  • No warning lights

  • Power drops under load

The engine wasn’t failing.It was protecting itself.


The Mistake

The buyer had:

  • No CAT diagnostic software

  • No access to dealer-level troubleshooting

  • No patience for electronic fault tracing

Each “repair” fixed symptoms—not causes.


The Cost

  • Weeks of downtime

  • Thousands in misdiagnosed parts

  • One abandoned machine


The Lesson

CAT engines reward diagnostic capability, not optimism.

Wrong engine. Wrong buyer.


Horror Story #2: The Fleet Manager Who Chose Isuzu for “Efficiency”


The Setup

  • Buyer: Mid-size fleet

  • Priority: Fuel savings

  • Engine: Isuzu

  • Hours: 7,500

The spreadsheet loved it.


The Reality

Within six months:

  • Injector blow-by

  • Carbon buildup

  • Rising oil consumption

The engines were sensitive—not weak.


The Mistake

Maintenance intervals were stretched “just a bit.”Oil quality was “good enough.”

On Isuzu, that’s a death sentence.


The Cost

  • Head damage

  • Engine-out repairs

  • Lost resale value


The Lesson

Isuzu engines require discipline, not shortcuts.

Efficient engine. Undisciplined buyer.


Horror Story #3: The Bargain Hunter and the High-Hour Volvo


The Setup

  • Buyer: Dealer flipping machines

  • Engine: Volvo

  • Hours: 11,200

  • Price: Too good to ignore


The Reality

Power complaints started immediately.No smoke. No noise. No fault lights.

Just… weak.


The Mistake

The buyer ignored:

  • Cooling system history

  • ECU derate data

  • Thermal stress signs


Volvo engines don’t fail dramatically.They fade.


The Cost

  • Endless customer complaints

  • Reputation damage

  • Engine replacement


The Lesson

Smooth engines hide heat damage well.

Wrong buyer focus.


Horror Story #4: The Small Contractor Who Feared High Hours


The Setup

  • Buyer: Small contractor

  • Choice: 5,200-hour unknown vs 14,000-hour Cummins

  • Decision: Low hours = safer


The Reality

The low-hour engine:

  • Had poor oil history

  • Suffered cold-start abuse

  • Spun a bearing at 6,100 hours

The high-hour Cummins?Still working today.


The Mistake

He trusted the number, not the story.


The Cost

  • Catastrophic failure

  • Lost contracts

  • Expensive lesson


The Lesson

High hours aren’t scary.Unknown history is.


Horror Story #5: The Rebuilder Who Bought the Wrong Brand


The Setup

  • Buyer: Experienced engine rebuilder

  • Strength: Mechanical repairs

  • Weakness: Electronics

  • Engine: Modern CAT


The Reality

The rebuild was flawless.The engine still derated.


The Mistake

CAT engines don’t forgive:

  • Sensor mismatch

  • Calibration errors

  • Harness degradation

Mechanical perfection doesn’t override software logic.


The Cost

  • Multiple tear-downs

  • Lost confidence

  • One very angry customer


The Lesson

Some engines demand brains, not brawn.


The Pattern Behind Every Horror Story

It’s never just the engine.


It’s always:

  • Wrong expectations

  • Wrong maintenance style

  • Wrong diagnostic ability

  • Wrong tolerance for downtime


The engine didn’t betray the buyer.The buyer misunderstood the engine.


How to Avoid Becoming the Next Horror Story

Ask these before buying:

  • How does this brand fail?

  • Do I have the tools to diagnose it?

  • Am I disciplined enough to maintain it?

  • Can I afford its downtime behavior?

If any answer is “no”—choose a different engine.


Vikfin’s Rule: Match the Engine to the Human

At Vikfin, we don’t just sell engines.


We match:

  • Engine personality

  • Buyer capability

  • Operating environment

Because the wrong engine in the right machine can still destroy a business.


Final Thought: Good Engines Don’t Save Bad Matches

A Cummins can forgive abuse.An Isuzu can’t.A CAT can outthink you.A Volvo can hide its pain.


Know who you are as a buyer—or the engine will teach you the hard way.


At Vikfin, we prefer education over recovery.


#UsedExcavatorEngines#EngineHorrorStories#HeavyEquipment#ConstructionMachinery#EarthmovingEquipment#DieselEngines#ExcavatorMaintenance#EngineFailures#HighHourEngines#CumminsEngine#IsuzuEngine#CaterpillarEngine#VolvoCE#Komatsu#UsedExcavatorParts#FleetManagement#MachineDiagnostics#Vikfin#MiningEquipment#HeavyMachinery

 
 
 

Comments


Workshop Locations

Durban: Cato Ridge

Johannesburg: Fairleads, Benoni

Vikfin logo

Telephone/WhatsApp

083 639 1982 (Justin Cope) - Durban

071 351 9750 (Ralph Cope) - Johannesburg

©2019 by Vikfin (PTY) Ltd. 

bottom of page