top of page
Search

Your Excavator Isn’t Broken. Your Business Is.

Writer: RALPH COPE
RALPH COPE
1 day ago
8 min read

Why the price of the excavator part is often the least important number in the equation

There is a sentence we hear all the time:

“How much is the part?”

Fair question.

But sometimes it is the wrong question.

Because when a R2 million excavator is sitting dead on a construction site, the price of the part is only one tiny piece of the financial disaster unfolding around it.

A contractor can spend three days arguing over whether a replacement hydraulic pump costs R80,000 or R95,000.

Meanwhile, the machine is sitting there doing absolutely nothing.

The operator is still getting paid.

The finance payment is still going through.

The insurance is still running.

The site overheads are still accumulating.

The truck that was supposed to be loaded is waiting.

The client is still expecting production.

And somewhere, somebody is probably standing next to the excavator with his arms folded, staring at it as if intense eye contact might somehow make it start.

It won't.

The excavator isn't necessarily the problem.

The downtime is.


The R20,000 repair that costs R200,000

Let's imagine a fairly ordinary scenario.

Your 20-ton excavator suffers a final-drive failure.

The replacement unit costs R60,000.

That's not cheap.

You phone three suppliers.

One wants R58,000.

Another wants R63,000.

A third has one for R51,000.

So naturally, everyone starts fighting over the R9,000 difference.

But let's look at what is actually happening.

The machine is down.

Assume that excavator normally contributes R6,000 of productive value per working day.

Five days of downtime:

R30,000.

The operator still needs to be paid.

The machine may still have finance, insurance and other fixed costs.

The excavator may be holding up another machine, truck or crew.

The contractor may have to hire replacement equipment.

The client may impose penalties.

The repair team might have to make two trips because the wrong part was initially supplied.

And if the cheap unit takes another week to arrive?

You can quickly have a R60,000 part sitting in the middle of a R150,000–R250,000 problem.

Suddenly, saving R9,000 on the component doesn't look quite so clever.

This is the fundamental mistake we see in the earthmoving industry:

People calculate the cost of the part instead of calculating the cost of the downtime.


Your excavator is a production machine

This sounds obvious.

But apparently it isn't.

An excavator isn't an ornament.

It isn't a piece of industrial sculpture.

It isn't there to make the yard look impressive.

It exists to produce something.

Digging.

Loading.

Trenching.

Mining.

Breaking.

Moving material.

Building roads.

Clearing sites.

Making money.

That's its job.

Every hour it spends working is potentially productive.

Every hour it spends sitting broken is potentially costing you money.

That means the real question isn't:

“How much does the replacement part cost?”

The real question is:

“How quickly and economically can I get this machine producing again?”

That is a completely different question.


The cheapest part can be the most expensive part

Let's say Supplier A offers you a replacement component for:

R50,000

Delivery:

7–10 working days

Supplier B offers:

R62,000

Delivery:

Tomorrow

On the face of it, Supplier A is cheaper.

By R12,000.

Congratulations.

You've saved R12,000.

Except your machine is now sitting idle for another week.

If that machine costs you R8,000 per day in lost production, you've just saved R12,000 while potentially losing another R40,000–R50,000.

That's not saving money.

That's buying an invoice instead of buying uptime.


And then there is the really expensive mistake...

The wrong part.

This one is particularly nasty.

You find what looks like the correct component.

The price is fantastic.

The supplier says:

“Yes, it fits your machine.”

So you buy it.

It arrives.

The workshop strips the machine.

The old component comes out.

The new one goes in.

And...

It doesn't fit.

Maybe the mounting pattern is different.

Maybe the gear ratio is wrong.

Maybe the hydraulic configuration is different.

Maybe it is for a later serial-number range.

Maybe it technically fits but isn't actually compatible with the rest of the system.

Now you have:

  • A machine that is still broken

  • A mechanic who still needs to be paid

  • A part that needs to be returned

  • Another part that needs to be sourced

  • Another delivery to wait for

  • Another fitting exercise

  • Another few days of downtime

And the R50,000 bargain has suddenly become extremely expensive.

Compatibility is worth money.

So is experience.

So is having somebody answer the phone who actually knows what they are talking about.


The five numbers you should really care about

When an excavator breaks, don't just look at the price of the component.

Look at these five numbers:


1. Cost of the part

Obviously.

You need to know what the component costs.

But this is only number one.


2. Delivery time

How quickly can it physically get to the machine?

Not:

“We can source it.”

Not:

“It's available internationally.”

Not:

“Our supplier says they have stock.”

You want to know:

When can I get it?


3. Compatibility

Will it actually work?

Correct model?

Correct configuration?

Correct serial-number range?

Correct specifications?

Correct mounting?

Correct application?

The cheapest component in the world is worthless if it doesn't fit.


4. Installation cost

How difficult is it to install?

How much labour is involved?

Does the machine need to be stripped?

Does oil need to be drained?

Does the component need calibration?

Does the repair require specialist equipment?


5. Cost of downtime

This is the number everyone conveniently forgets.

What does each day of inactivity actually cost you?

And this is where the mathematics can get ugly very quickly.


Do the maths before you order the part

Here's a simple example.

Your excavator normally generates R10,000 per productive day.

You have two replacement options.


Supplier A

Supplier B

Part

R55,000

R70,000

Delivery

7 days

1 day

Installation

R10,000

R10,000

Downtime

7 days

1 day

Lost production

R70,000

R10,000

Total economic cost

R135,000

R90,000

Supplier A's part is R15,000 cheaper.

But Supplier B's solution is potentially R45,000 cheaper overall.

That's the difference between buying parts and solving problems.


This is why “cheap” and “affordable” aren't the same thing

Cheap is a price.

Affordable is an outcome.

A R50,000 component that leaves your excavator sitting dead for ten days might be the most expensive R50,000 component you ever bought.

A R70,000 component that gets the machine back to work tomorrow might be the bargain.

Price is what you pay.

Cost is what the breakdown does to your business.

There is a massive difference.


The real enemy is uncertainty

And this is where things get even more interesting.

Downtime isn't just about time.

It's about uncertainty.

You don't know exactly when the part will arrive.

You don't know whether it will fit.

You don't know whether the supplier actually has stock.

You don't know whether the quoted delivery date is realistic.

You don't know whether the component is the correct specification.

You don't know whether you'll need another part once the machine is stripped.

You don't know whether the repair will solve the problem.

And while you're finding out...

the excavator isn't working.

That's why a good parts supplier isn't simply somebody who sells you a component.

A good parts supplier reduces uncertainty.

They help identify the correct part.

They tell you what they actually have.

They give you realistic delivery expectations.

They help you avoid buying the wrong component.

And they understand that the ultimate objective isn't to sell you a final drive.

It's to get your excavator working again.


This is where Vikfin comes in

At Vikfin, our motto is:

Getting You Back to Work Fast.

Not:

Getting You The Cheapest Part.

There's a difference.

We specialise in used OEM and refurbished OEM excavator components because we understand the economics of keeping older machines productive.

Our job isn't simply to throw a price at you.

Our job is to help you find the right solution.

Sometimes that means a used OEM component.

Sometimes it means a refurbished OEM component.

Sometimes it means looking at alternatives.

And sometimes we'll tell you that the component you are looking for isn't the problem at all.

Because fitting a R100,000 part to a machine with a different underlying fault isn't exactly a winning business strategy.


We aren't selling excavator parts

Not really.

We're selling time.

Time is what the contractor loses when the machine stops.

Time is what the site manager is screaming about.

Time is what the project schedule doesn't have.

Time is what the operator can't manufacture.

And time is what the customer ultimately pays you for.

If your excavator is supposed to move 1,000 cubic metres today and it moves zero because a final drive failed, the fact that you found a replacement part for R5,000 less isn't particularly comforting.

You didn't buy a cheap part.

You bought another day of downtime.


Your machine doesn't need sympathy

It needs a solution.

There is a wonderful South African tradition of standing around broken machinery and having a committee meeting.

The mechanic says it's probably the pump.

The operator says it was making a funny noise yesterday.

The boss says:

“It was fine last week.”

The accountant asks:

“How much?”

The supplier says:

“We'll come back to you.”

And the excavator sits there.

Silently judging everybody.

Meanwhile, the clock keeps ticking.

The machine doesn't care about your procurement process.

It doesn't care that the cheapest supplier is still waiting for his supplier.

It doesn't care that somebody forgot to check the serial number.

It doesn't care that the purchase order hasn't been signed.

It doesn't care about your excuses.

It just needs the right part and someone competent enough to fit it.


The best repair is the one that gets production moving again

There is a place for saving money.

Of course there is.

Nobody in business should throw money around unnecessarily.

But saving money and wasting money are sometimes separated by nothing more than a little bit of short-term thinking.

If you can save R20,000 without adding downtime or risk, brilliant.

If you save R20,000 and add five days of downtime, you haven't saved R20,000.

You've simply moved the expense from your parts budget into your profit-and-loss statement.

And that expense is usually much bigger.


So next time your excavator breaks...

Don't start with:

“What's the cheapest part?”

Start with:

“What is the fastest, lowest-risk and most economical way to get this machine back to work?”

Then ask:

  • What has actually failed?

  • What part do I really need?

  • Is it compatible?

  • Is it available now?

  • How quickly can I get it?

  • What is the installation cost?

  • What is one day of downtime costing me?

  • What is the risk of buying the wrong component?

  • What happens if I wait?

Then—and only then—compare prices.

Because your excavator isn't a shopping trolley.

It's a production asset.

And when it stops producing, your business starts paying the bill.


Don't buy a part. Buy a solution.

At Vikfin, we understand that when your excavator is down, you don't want a lecture.

You don't want a catalogue.

You don't want someone telling you they'll “source it.”

You want someone who understands excavators, understands parts and understands that days matter.

That's why we focus on getting quality used OEM and refurbished OEM excavator components into your hands as quickly and economically as possible.

Because every day your machine stands still is another day you're not making money.

Getting You Back to Work Fast.

That's not just our slogan.

That's the whole bloody point.

Need a used OEM or refurbished OEM excavator component?

Talk to Vikfin.

If we can help get your machine moving again, we'll do it.

If we can't, we'll tell you that too.

Because keeping your excavator working is more important than selling you a part.


Vikfin — Getting You Back to Work Fast.

 
 
 

Comments


Workshop Locations

Durban: Cato Ridge

Johannesburg: Fairleads, Benoni

Vikfin logo

Telephone/WhatsApp

083 639 1982 (Justin Cope) - Durban

071 351 9750 (Ralph Cope) - Johannesburg

©2019 by Vikfin (PTY) Ltd. 

bottom of page